Sunday, March 13, 2011
Scale Model Electrical Insulation
- HEADACHE AVOIDANCE TIP: NEVER RUSH OR SKIP ELECTRICAL INSULATION
The raw ends of wires in small scale circuits, by nature, are always very close to each other. This makes small scale wiring vulnerable to unexpected shorts that result from faulty insulation materials, insulation fatigue, and poor installation methods.
Once wiring is sealed into a structure or under finishing materials, circuit failure becomes more difficult to diagnose and correct. Doing it right the first time is the best time saver.
Humidity is one of the sneaky enemies of hobby wiring. If your project will be, or might ever be, subjected to high humidity choose an insulation material that will reliably block moisture.
Moving a dollhouse or diorama equals a small scale earthquake. Plan your insulation to protect portable projects.
If your project will be exposed to extreme temperatures (such as un-temperature controlled storage)choose an insulation that will not deteriorate in that circumstance.
- HEADACHE AVOIDANCE TIP: PRACTICE INSTALLATION TECHNIQUES ON WIRE SCRAPS.
- WARNING: Those who skip this exercise often go straight to Learning Foul Language; Lesson One.
Heat Shrink Tubes are a good choice for small projects. Heat Shrink Tubes must be strung on the wire before the wires are joined. The wires should be twisted tightly before sliding the tube in place. The junction should be held securely while the tube is being heated.
Liquid Insulation is applied with a brush, remains pliable, and conforms with the space available. Before applying, make certain that the wire ends are tightly twisted.
Silicon Sealant is applied with a toothpick or craft stick and can be smoothed to seal wires into notches cut to hold wires. It remains pliable and easily conforms to the space available. Make certain that the wire ends are tightly twisted before applying.
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